This DVD will show mechanics of any skill level the complete and proper processes to compl
This DVD will show mechanics of any skill level the complete and proper processes to complete an engine rebuild for almost any type of engine. The building techniques shown are just as useful for V-B engines as they will be for straight-6, V-6 or 4 cylinder engines. Many different brands of engines are taken apart in this video and then every step of their refurbishing and re-assembly procedures are shown in detail.
Designed with the first time mechanic in mind this educational video will leave nothing unexplained as you follow our engines through every technique required to remove the engine from the chassis and completely disassemble every engine component. You'll follow every part through the machine shop to see what goes on behind dosed doors in order to return your parts to a "factory fresh" status. We'll take you through the critical pre-assembly checking process to ensure proper clearances and operation. The final assembly is the most detailed section of the video. You'll see every method for proper sealing, torqueing and assembly of your refreshed or new components. We'll explain all the appropriate theories and techniques such as "Firing Orders" and "Ignition Wiring." Then we'll show you tips on installing your engine back in the chassis and take you through the start-up and break-in procedures that are required for any engine type.
Most Importantly, you'll see every tool required being used. Once you see how to operate a particular tool or you see an engine design theory explained, you'll have that knowledge forever. This DVD is designed to give you a positive understanding of all the basic engine building techniques and concepts and then actually show you every step of the application of those techniques. Printed instruction books can't do that. The BoxWrench Video Series can.
Visit us at www.VW-DIY.com to see more video clips and other DVDs in the series.
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Added: 10 months ago
Views: 21,866
Bug Me Video Presents Special Edition 2: The Greatest VW Show On Earth
With this DVD th
Bug Me Video Presents Special Edition 2: The Greatest VW Show On Earth
With this DVD the camera moves outside the garage and heads to California for the annual VW Classic Weekend. Things get off to a great start checking out some classic rides on Thursday night with the DKP club's cruise night. This is followed by the spectacular O.C.T.O. vintage bus show; the largest show of it's kind in the States! A tour of the massive VW Toy and Literature Show is next. Finally we check out the Berg Rally before taking the grand tour of the headlining VW Classic show on the Sunday. An unending number of stunning and sometimes famous VWs are shown as well some legendary builders and figures in the VW scene.
Besides the shows, some of the biggest shops in the VW world are toured including: EMPI, Kymco Motorsport, Gene Berg Enterprises, BFY Obsolete, West Coast Metric, and West Coast Classic Restoration. Besides the showrooms we get to speak with some of the owners and see shop floor tours. Particular highlights are the tour Clyde Berg gives of Gene Berg Enterprises where we view the tools and processes used to manufacture some of their high-end parts as well as the West Coast Metric museum.
Visit us at www.VW-DIY.com to see more video clips and other DVDs in the series.
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Added: 10 months ago
Views: 4,384
Bug Me Video Presents Special Edition 1: Type IV Engine Conversion
This DVD is a fantas
Bug Me Video Presents Special Edition 1: Type IV Engine Conversion
This DVD is a fantastic resource for those of you considering modifying the powerful Type IV engine to fit into a beetle, Ghia, or other Type I application. Jake Raby, one of the world's foremost Type IV authorities, takes us into the famous "Raby's Aircooled Technology" shop to show us how it's done.
The DVD begins with a discussion of the various conversion alternatives available today. Joe Cali's popular approach is given particular attention with examples of the modified parts needed as well as a description of the labour required to make it work. The remainder of the DVD focuses on the proven DTM (Down The Middle) approach pioneered by the late VW Type 4 legend Joe Locicero and further optimized by Jake's crew.
The DTM conversion is not only one of the best conversions available, it is also one of the simplest. Unlike the majority of conversions the DTM requires no engine block machining so a full teardown is not required. Further, the effectiveness of the DTM shroud's cooling ability meets or surpasses even the Porsche 911 fan shroud! The entire conversion is shown in detail from parts required to final installation into a beetle.
Visit us at www.VW-DIY.com to see more video clips and other DVDs in the series.
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Added: 10 months ago
Views: 5,571
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Bug Me Video Presents Volume 7: Beetle Heater Channel Replacement
This DVD is the secon
Bug Me Video Presents Volume 7: Beetle Heater Channel Replacement
This DVD is the second in the series to deal with bodywork and starts off where Volume 6, Beetle Floor Pan Repair & Replacement, left off. It begins by showing you what a heater channel looks like and the different types available. You are shown exactly how the channel is attached to the vehicle and are taken through the drilling and cutting needed to loosen it from the body. A range of tools that can be used for the job are demonstrated and discussed.
As in Volume 6, the repair is demonstrated with the body off as well as on the chassis. Note that for the body off approach you should be familiar with how to remove the body from the chassis; this was covered in Volume 6. As with every DVD in the series, differences between VW models are shown. In particular, the extra strengthening gussets and panels found on VW convertibles are discussed and you are shown exactly how they should be dealt with. Instruction is provided to repair a badly rusted door post (the A pillar) which is often found to be rusted along with a rusted heater channel.
Visit us at www.VW-DIY.com to see more video clips and other DVDs in the series.
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Added: 10 months ago
Views: 6,260
Bug Me Video Presents Volume 10: Electrical Troubleshooting
This volume focuses on comm
Bug Me Video Presents Volume 10: Electrical Troubleshooting
This volume focuses on common electrical issues and how to effectively troubleshoot them. Using the situation of the vehicle not starting the DVD logically progresses through steps to find the problem as quickly and cost-effectively as possible. Battery maintenance and testing is discussed as well as detecting and sorting breaks in circuits. The starter, solenoid, and regulator are covered going over common faults and how to address them. The replacement of the various types of ignition switches is shown in detail.
Using a readily available kit that contains every component needed for the conversion of 6 volt vehicles to 12 volt Volume 10 steps us through all the necessary modifications. Changing generators is given special attention, showing in detail how to change from 6 volt to 12 volt as well as changing from a dynamo to an alternator.
The volume finishes with the foundations of working with electrical components. The differences in wire, terminals, and related tools and how to determine which to select for your job is discussed. Common electrical tasks such as stripping wire, crimping terminals, and making professional connections by soldering and using heat-shrinking sleeving is demonstrated. All this information is put to use in showing how to rig up some gauges including clustering up oil temperature, oil pressure, fuel, and voltmeter.
Visit us at www.VW-DIY.com to see more video clips and other DVDs in the series.
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Added: 10 months ago
Views: 7,367
Bug Me Video Presents Volume 9: Beetle Wiring
Even some of the most enthusiastic VW DIY
Bug Me Video Presents Volume 9: Beetle Wiring
Even some of the most enthusiastic VW DIY'ers are nervous when it comes to wiring up their beetle. Volume 9 provides a well paced step-by-step demonstration that will enable you to take the bull by the horns and wire up your car!
The DVD starts by installing a complete wiring harness into a 1963 beetle. This is followed by identifying differences in VW wiring systems as they progress over the years, including the Super Beetle. Each relevant modification from 1963 to 1979 is covered so you will be able to find the right information you need for your car. As some components are now obsolete this volume demonstrates how to make appropriate modifications to compensate.
There is a vast amount of information in this volume that you will not find anywhere else. After watching this DVD you will know where each and every wire and connection goes. Note that fuel injection systems will be covered in a separate dedicated volume and so are not discussed on this DVD.
Visit us at www.VW-DIY.com to see more video clips and other DVDs in the series.
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Added: 10 months ago
Views: 11,740
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Bug Me Video Presents Volume 8: Type 4 Engine Rebuild
If you have a Type IV engine and
Bug Me Video Presents Volume 8: Type 4 Engine Rebuild
If you have a Type IV engine and are thinking about doing any kind of work on it you just have to check out this DVD! Jake Raby, one of the world's foremost Type IV authorities, takes us into the famous "Raby's Aircooled Technology" shop for this volume. This was such an event that when VW Trends magazine heard that Bug Me Video was working with Jake to shoot a video they turned up too just to take notes and photos for future how-to features!
This DVD covers everything there is to know about tearing down, inspecting, and rebuilding a Type IV engine in an easy to follow, step-by-step format. You are guided through the complete teardown, where Jake points out the location of those hard to find nuts and screws. Jake makes the job easy by putting each procedure in sequence. During the reassembly the many differences between the Type IV and Type I engines are identified and your attention is drawn to details that could otherwise be overlooked. Emphasis is given to the need for cleanliness and proper torque settings for all parts.
This DVD removes the mystery from the Type IV so that you will have the knowledge and confidence required to undertake a complete rebuild of your 1972 or later air-cooled bus or 914 Porsche motor.
Visit us at www.VW-DIY.com to see more video clips and other DVDs in the series.
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Added: 10 months ago
Views: 9,682
Bug Me Video Presents Volume 6: Beetle Floor Pan Repair & Replacement
Volume six introd
Bug Me Video Presents Volume 6: Beetle Floor Pan Repair & Replacement
Volume six introduces you to the bodywork of your Beetle. While this VW DVD is focused on repairing the floor pans several tools and techniques that can be applied to many types of bodywork repairs are introduced. Both power and air tools are shown in action along with the pros and cons of each. When it comes to fastening the new floor pans in place you are shown how to do it with a MIG welder or by using metal screws allowing you to choose which method you feel most comfortable with. As usual, no experience is assumed and a good introduction to welding is provided.
Besides tools, a couple of different approaches to repairing floor pans are discussed, both with the body removed from the chassis of the car or doing it with the body in-place. Detailed instruction is provided on how to remove the body from the chassis. Body removal is shown for both standard and Super Beetles.
Besides using metal replacement pans, the DVD addresses using the "never rust" fibreglass boards. As with all the DVDs differences between the VW models are highlighted. In particular, the reinforced convertible beetles are discussed at length as they have some special features that need to be taken into account.
Visit us at www.VW-DIY.com to see more video clips and other DVDs in the series.
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Added: 10 months ago
Views: 17,081
Bug Me Video Presents Volume 5: Transmission Replacement
Bug Me Video Volume 5 shows ho
Bug Me Video Presents Volume 5: Transmission Replacement
Bug Me Video Volume 5 shows how to remove and replace both the older swing axle transmission and the newer and easier I.R.S. (Independent Rear Suspension) transmission. This DVD discusses and demonstrates the procedures on all the different axle and tube set-ups. Removal, disassembly, inspection, and replacement of CV (constant velocity) joints is gone over in great detail and at a comfortable pace. As with the other DVDs in the series, examples are provided of good and bad components so you know exactly what to look for. Replacement of the rear axle bearings and grease seals, axle boots, and even the front shift housing is covered in Volume 5. The DVD closes off demonstrating how to install the transmission and related components.
Visit us at www.VW-DIY.com to see more video clips and other DVDs in the series.
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Added: 10 months ago
Views: 7,413
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